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Advertisement Also See for Motorola CP150Shiamak Davar Date Of Birth Motorola HMN9051A - HMN - Speaker Microphone User Manual96 pages Related Manuals for Motorola CP150
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*Two-Way Radio Motorola CP160 Basic User’s Manual (16 pages) Summary of Contents for Motorola CP150
*Page 1 CP150 /CP200 ™ ™ Commercial Series Two-Way Radio Basic Service Manual..
* Page 3: Table Of Contents Warranty Period and Return Instructions.....1-1 1.2.2 After Warranty Period ........1-1 1.3 Replacement Parts Ordering ........1-2 1.3.1 Basic Ordering Information .......1-2 1.3.2 Motorola Online.........1-2 1.3.3 Mail Orders .......... 1-2 1.3.4 Telephone Orders ......... 1-2 1.3.5 Fax Orders ........... 1-2 1.3.6..
*Page 4 2.6.5 Chassis and Front Cover Reassembly......2-8 2.7 Mechanical View and Parts List .........2-11 2.7.1 CP150/CP200 Exploded View and Parts List....2-11 2.8 Test Equipment, Service Aids, and Service Tools .....2-13 Section 3 Transceiver Performance Testing..... 3-1 3.1 General ............3-1 3.2 Power-Up Self Test ..........3-1 3.3 RF Test Mode ...........3-2..
*Page 5 Section 6 Accessories........6-1 6.1 Antennas...........6-1 6.2 Carrying Accessories.......... 6-1 6.3 Chargers ...........6-1 6.4 Batteries............ 6-1 6.5 Surveillance Accessories.........6-2 6.6 Headsets...........6-2 6.7 Remote Speaker Microphones ........6-3 6.8 Ear Microphone Systems.........6-3 6.9 Miscellaneous ........... 6-3 6.10 Manuals ............
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* Page 7: Product Safety And Rf Exposure Compliance Product Safety and RF Exposure booklet enclosed with your radio (Motorola Publication part number 68P81095C98) to ensure compliance with RF energy exposure limits. For a list of Motorola-approved antennas, batteries, and other accessories, visit the following web site which lists approved accessories: http://www.motorola.com/cgiss/index.shtml.
*Page 8 Safety-vi This page intentionally left blank..
* Page 9: Section 1 Introduction In instances where the product is covered under a “return for replacement” or “return for repair” warranty, a check of the product should be performed prior to shipping the unit back to Motorola. This is to ensure that the product has been correctly programmed or has not been subjected to damage outside the terms of the warranty.
* Page 10: Replacement Parts Ordering 1.3.2 Motorola Online Motorola online users can access our on-line catalog at: HTTPS://WWW.motorola.com/businessonline To register for online access, please call 800-814-0601 (for U.S. and Canada Service Centers only).
* Page 11: Product Customer Service Technical support is available to assist the dealer/distributor in resolving any malfunction which may be encountered. Initial contact should be by telephone wherever possible. When contacting Motorola Technical Support (Customer Resources), be prepared to provide the product model number and the unit’s serial number.
* Page 12: Radio Model Information Radio Model Information Radio Model Information The model number and serial number are located on a label attached to the back of your radio. You can determine the RF output power, frequency band, protocols, and physical packages. The example below shows one portable radio model number and its specific characteristics. Table 1-1 Radio Model Number (Example: AAH50KDC9AA1AN) Type of Model..
* Page 13: Section 2 Maintenance Section 2 MAINTENANCE Introduction This section provides details about the following: • Preventive maintenance (inspection and cleaning) • Safe handling of CMOS and LDMOS devices • Disassembly and reassembly of the radio • Repair procedures and techniques Preventive Maintenance The radios do not require a scheduled preventive maintenance program; however, periodic visual inspection and cleaning is recommended.
* Page 14: Safe Handling Of Cmos And Ldmos Devices • Wear a conductive wrist strap in series with a 100k resistor to ground. (Replacement wrist straps that connect to the bench top covering are Motorola part number RSX- 4015.) • Do not wear nylon clothing while handling CMOS devices.
* Page 15: Disassembling And Reassembling The Radio - General TORX™ T6 screwdriver If a unit requires more complete testing or service than is customarily performed at the basic level, send this unit to a Motorola Authorized Service Center. See Section 1 for a list of authorized service centers. The following disassembly procedures should be performed only if necessary: •..
*Page 16 Radio Disassembly — Detailed 4. Pry off the volume and channel selector knobs from their shafts using the knob remover/chassis opener tool (Motorola part # 6686533Z01) (Figure 2-2). Figure 2-2. Knob Removal NOTE: Both knobs slide on and off. However, they are supposed to fit very tightly on their shafts.
* Page 17: Dust Cover Disassembly Radio Disassembly — Detailed 2.5.2 Dust Cover Disassembly Gently pry the top of the dust cover away from the body of the radio. (See Figure 2-4.) Rotate the dust cover 90° in a counter clockwise direction to allow the key to be removed.
* Page 18: Ptt Disassembly Radio Disassembly — Detailed 2.5.4 PTT Disassembly 1. If required, the PTT (Figure 2-6) can be disassembled using a small screwdriver, as follows: Insert the tip of a small screwdriver underneath the PTT and unsnap the top tab. Pry the PTT away from the radio housing. Inspect the two hooks.
* Page 19: Radio Reassembly - Detailed Radio Reassembly — Detailed 3. The microphone boot assembly can be unplugged from the main board. If you are replacing the microphone, remove it from the rubber boot. 4. The audio jack shroud can be removed from the main board. 5.
* Page 20: Speaker Reassembly Radio Reassembly — Detailed 3. Press the PTT assembly against the front cover opening (Figure 2-8b). a. Place bottom tab into bottom slot. b. Push down on ribs toward bottom Place top tab into top slot. of radio so hooks do not get crushed. Figure 2-8.
*Page 21 Radio Reassembly — Detailed a. Insert dust cover key into housing at 90° angle. Figure 2-10. Dust Cover Assembly Bend the wires up from the speaker so the wires are positioned toward the top of the radio (Figure 2-11). Figure 2-11. Bend the Wires into an “M”..
*Page 22 2-10 Radio Reassembly — Detailed 2. Slide the volume potentiometer and frequency switch shafts into their respective holes in the front cover. Look through the accessory connector opening to make certain that the wires are not pinched. 3. Push the chassis assembly completely into the top of the front cover (Figure 2-13) until it settles in place. Radio Chassis Figure 2-13.
* Page 23: Mechanical View And Parts List Mechanical View and Parts List 2-11 Mechanical View and Parts List 2.7.1 CP150/CP200 Exploded View and Parts List Figure 2-14. CP150/CP200 Radio Exploded View..
*Page 24 Seal, main O-ring 7586436Z02 Pad, PA interface 0386434Z01 Screws, speaker retainer; 2 used 0786433Z02 Retainer, speaker 5005679X04 Speaker 3586092Z02 Felt, speaker 4586439Z01 PTT, plastic 3886489Z01 PTT, rubber NON-REFERENCED ITEMS 3386488Z01 Nameplate, Motorola 3386409Z01 Nameplate, Radius CP200 3386409Z02 Nameplate, Radius CP150..
* Page 25: Test Equipment, Service Aids, And Service Tools SINAD meter with With RMS audio voltmeter Table 2-2 lists service aids recommended for working on the CP150/CP200 Radio. While all of these items are available from Motorola, most are standard shop equipment items, and any equivalent item capable of the same performance may be substituted for the item listed..
*Page 26 2-14 Test Equipment, Service Aids, and Service Tools Table 2-2 Service Aids (Continued) Motorola Part Description Application AAPMKN4003 Radio-to-Radio Cloning Cable Allows a radio to be duplicated from a master radio by transferring programmed data from the master radio to the other.
*Page 27 Test Equipment, Service Aids, and Service Tools 2-15 Table 2-3 Recommended Service Tools (Continued) Motorola Part Description Application R1319A ChipMaster (110 V) Surface mount removal and assembly of surface mounted integrated circuits and/or rework station R1321A ChipMaster (220 V) shields. Includes 5 nozzles.
*Page 28 2-16 Test Equipment, Service Aids, and Service Tools Programming/Test Cable 25 POSITION 25 POSITION MALE CONNECTOR FEMALE CONNECTOR 36.0” CABLE 36.0” CABLE Figure 2-15. Programming/Test Cable 25 pin Male D Connector Components molded inside 2.5mm stereo and 3.5mm Orange 3.5mm Tip (Speaker +) Blue 3.5mm..
* Page 29: Section 3 Transceiver Performance Testing Section 3 TRANSCEIVER PERFORMANCE TESTING General These radios meet published specifications through their manufacturing process by utilizing high- accuracy laboratory-quality test equipment. The recommended field service equipment approaches the accuracy of the manufacturing equipment with few exceptions. This accuracy must be maintained in compliance with the manufacturer’s recommended calibration schedule.
* Page 30: Rf Test Mode Monitor Vol: 1/4 CW RF Test Mode When the CP150/CP200 radio is operating in its normal environment, the radio’s microcomputer controls the RF channel selection, transmitter key-up, and receiver muting, according to the customer codeplug configuration. However, when the unit is on the bench for testing, alignment, or repair, it must be removed from its normal environment using a special routine, called RF TEST MODE.
*Page 31 RF Test Mode To enter test mode: 1. Turn the radio on. 2. Within ten seconds after the self test is complete (self test tone is heard), press SB2 (Side Button 2 in Figure 3-2) five times in succession. If the self test complete tone is not heard, see Error Codes information in Section 5.
*Page 32 RF Test Mode Table 3-4 Test Frequencies VHF 1 VHF 2 UHF 1 UHF 2 UHF 3 Channel Selector Test Channel (136-162 (146-174 (403-440 (438-470 (465-495 Switch Position MHz) MHz) MHz) MHz) MHz) 1 Low Power TX#1 or #8 136.625 146.625 403.625 438.625..
*Page 33 RF Test Mode Table 3-5 Receiver Performance Checks (Continued) Test Name Communications Analyzer Radio Test Set Comments Noise RF level set to 1mV RF As above PTT to OFF Set volume control to Squelch (center), meter 3.2Vrms Threshold selection to (only radios Audio PA, spkr/ with conven-..
*Page 34 RF Test Mode Table 3-6 Transmitter Performance Checks (Continued) Communications Test Name Radio Test Set Comments Analyzer PL/DPL As above TEST MODE, As above Deviation: ≥ Modulation 4th channel test frequency Test Channel 4 VHF, UHF 500Hz ≤ BW to narrow 1000Hz (25 kHz Ch Sp).
* Page 35: Section 4 Radio Alignment Procedures Section 4 RADIO ALIGNMENT PROCEDURES Introduction This chapter provides an overview of the Commercial Series Customer Programming Software (CPS) and the Global Tuner as designed for use in a Windows® 98/NT4/2000/ME/XP environment. Both cover all the functions of the traditional Radio Service Software (RSS) package. They are both available in the CPS and Global Tuner (CD ROM) Kit (RVN4191).
* Page 36: Radio Tuning Setup Radio Tuning Setup Radio Tuning Setup A Windows 98/NT4/2000/ME/XP PC (personal computer) and Global Tuner are required to tune the radio. To perform the tuning procedures, the radio must be connected to the PC, RIB (Radio Interface Box) and Universal Test Set as shown in Figure 4-2. Refer to online help files for the tuning procedures.
* Page 37: Initial Test Equipment Control Settings Transmitter Alignment Options 4.3.1 Initial Test Equipment Control Settings The initial test equipment control settings are listed in Table 4-1. Table 4-1 Initial Equipment Control Settings Service Monitor Test Set Power Supply Monitor Mode: Power Monitor Speaker set: A Voltage: 13.2 Vdc RF Attenuation: -70 Speaker/load: DC on/standby:..
* Page 38: Modulation Balance Attenuation Transmitter Alignment Options 1. Under Tx Align menu, select Reference Oscillator Warp (Figure 4-3). 2. There is only 1 frequency point shown which is always the last non-0 transmit frequency point, which will normally be F7. 3. Click on the slider thumb and press PTT Toggle to key up the radio at the corresponding fre- quency point.
*Page 39 Transmitter Alignment Options Figure 4-4. Modulation Balance Window Compensation alignment balances the modulation sensitivity of the VCO and reference modulation (synthesizer low frequency port) lines. The compensation algorithm is critical to the operation of signaling schemes that have very low frequency components (Digital Private-Line) and could result in distorted waveforms if improperly adjusted.
* Page 40: Transmit Power Tuning Transmitter Alignment Options 4.4.3 Transmit Power Tuning Note: The maximum available power level given in the table below must not be exceeded. There are separate alignment procedures for High and Low power. Note: When checking the RF power output of the radio with a test set, always use a pad of at least 30 dB attached to the radio end of the RF cable.
*Page 41 Transmitter Alignment Options Table 4-3 Transmit High/Low Power Level RF Band (MHz) Model Number High Power(W) Low Power (W) 4 Channel VHF 136-162 MHz H50JDC9AA1AN 5.2-5.5 1.1-1.3 16 Channel VHF 136-162 MHz H50JDC9AA2AN 5.2-5.5 1.1-1.3 4 Channel VHF 146-174 H50KCC9AA1AN 16 Channel VHF 146-174 H50KCC9AA2AN 4 Channel VHF 146-174..
* Page 42: Vco Attenuation Transmitter Alignment Options 5. Press PTT Toggle again to key up the radio at the selected frequency point. 6. Repeat steps 3-5 for the remaining test frequencies (F2-F7). 7. Press Program to store the softpot values into the radio’s codeplug. 8.
* Page 43: Vco Attenuation 20 Khz Transmitter Alignment Options 4. Record the deviation obtained. 5. Adjust the slider; adjust the spin control or key in softpot values (press ENTER to confirm) for the frequency point until the deviation is within the range specified in 8. 6. Dekey the radio (Press the PTT Toggle button). Choose the next frequency, key up and repeat steps 3 to 6 until all seven tuning points are done.
* Page 44: Dtmf Deviation Tuning 4-10 Transmitter Alignment Options 4.4.5 DTMF Deviation Tuning This tuning option controls the Dual Tone MultiFrequency deviation. Please note that Modulation Balancing and VCO Attenuation have to be performed prior to this tuning operation. Not doing so will result in the wrong deviation value being obtained while tuning the DTMF. Figure 4-7.
* Page 45: Mdc1200 Deviation Tuning (mdc Radios Only) Receiver Tuning 4-11 4.4.6 MDC1200 Deviation Tuning (MDC radios only) This tuning option controls the MDC1200 Signaling deviation. Please note that Modulation Balancing and VCO Attenuation have to be performed prior to this tuning operation. Not doing so will result in the wrong deviation value being obtained while tuning this feature.
* Page 46: Rated Volume Tuning 4-12 Receiver Tuning 4.5.1 Rated Volume Tuning Note: When using test box RLN4460, the received audio output is taken from the AC/DC METER OUT terminals with the METER OUT rotary switch set to RX. The rated audio tuning procedure automatically configures the radio for 25 KHz. This means that a 3 kHz (for 25 kHz channel spacing) deviation must always be used, irrespective of the radio channel bandwidth.
* Page 47: Squelch Tuning Receiver Tuning 4-13 4.5.2 Squelch Tuning Note: 1. Squelch tuning can only be accomplished after reference oscillator warping. 2. When using the test box RLN4460, the received audio output is taken from the AC/ DC METER OUT terminals with the METER OUT rotary switch set to RX. It is recommended that Rated Volume Tuning be performed so the the correct 10 dB SINAD level can be obtained.
* Page 48: Rssi System Level Tuning 4-14 Receiver Tuning 4. Adjust the softpot value by using the slider, keying in the edit box or using the spin controls. Press ENTER to confirm the selection or use the spin controls. Do this until the radio is totally unmuted. Verify the squelch closing by inputting a signal level of 4 dB lower than that of the 10 dB SINAD level.
* Page 49: Rssi Display Tuning Utilities 4-15 4.5.4 RSSI Display Tuning 1. Under the Rx Align menu, select RSSI Display Tuning. 2. Inject an on channel signal to the radio at -47 dBm at the frequency listed. Modulated the signal with a 1 kHz tone at 60% deviation (3 kHz) to verify the radio is receiving the desired frequency. RSSI tuning is only done at 25 kHz channel spacing.
*Page 50 4-16 Radio-to-Radio Cloning
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Advertisement Also See for Motorola CP150Shiamak Davar Date Of Birth Motorola HMN9051A - HMN - Speaker Microphone User Manual96 pages Related Manuals for Motorola CP150
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*Page 1 CP150 /CP200 ™ ™ Commercial Series Two-Way Radio Basic Service Manual..
* Page 3: Table Of Contents Warranty Period and Return Instructions.....1-1 1.2.2 After Warranty Period ........1-1 1.3 Replacement Parts Ordering ........1-2 1.3.1 Basic Ordering Information .......1-2 1.3.2 Motorola Online.........1-2 1.3.3 Mail Orders .......... 1-2 1.3.4 Telephone Orders ......... 1-2 1.3.5 Fax Orders ........... 1-2 1.3.6..
*Page 4 2.6.5 Chassis and Front Cover Reassembly......2-8 2.7 Mechanical View and Parts List .........2-11 2.7.1 CP150/CP200 Exploded View and Parts List....2-11 2.8 Test Equipment, Service Aids, and Service Tools .....2-13 Section 3 Transceiver Performance Testing..... 3-1 3.1 General ............3-1 3.2 Power-Up Self Test ..........3-1 3.3 RF Test Mode ...........3-2..
*Page 5 Section 6 Accessories........6-1 6.1 Antennas...........6-1 6.2 Carrying Accessories.......... 6-1 6.3 Chargers ...........6-1 6.4 Batteries............ 6-1 6.5 Surveillance Accessories.........6-2 6.6 Headsets...........6-2 6.7 Remote Speaker Microphones ........6-3 6.8 Ear Microphone Systems.........6-3 6.9 Miscellaneous ........... 6-3 6.10 Manuals ............
*Page 6 This page intentionally left blank..
* Page 7: Product Safety And Rf Exposure Compliance Product Safety and RF Exposure booklet enclosed with your radio (Motorola Publication part number 68P81095C98) to ensure compliance with RF energy exposure limits. For a list of Motorola-approved antennas, batteries, and other accessories, visit the following web site which lists approved accessories: http://www.motorola.com/cgiss/index.shtml.
*Page 8 Safety-vi This page intentionally left blank..
* Page 9: Section 1 Introduction In instances where the product is covered under a “return for replacement” or “return for repair” warranty, a check of the product should be performed prior to shipping the unit back to Motorola. This is to ensure that the product has been correctly programmed or has not been subjected to damage outside the terms of the warranty.
* Page 10: Replacement Parts Ordering 1.3.2 Motorola Online Motorola online users can access our on-line catalog at: HTTPS://WWW.motorola.com/businessonline To register for online access, please call 800-814-0601 (for U.S. and Canada Service Centers only).
* Page 11: Product Customer Service Technical support is available to assist the dealer/distributor in resolving any malfunction which may be encountered. Initial contact should be by telephone wherever possible. When contacting Motorola Technical Support (Customer Resources), be prepared to provide the product model number and the unit’s serial number.
* Page 12: Radio Model Information Radio Model Information Radio Model Information The model number and serial number are located on a label attached to the back of your radio. You can determine the RF output power, frequency band, protocols, and physical packages. The example below shows one portable radio model number and its specific characteristics. Table 1-1 Radio Model Number (Example: AAH50KDC9AA1AN) Type of Model..
* Page 13: Section 2 Maintenance Section 2 MAINTENANCE Introduction This section provides details about the following: • Preventive maintenance (inspection and cleaning) • Safe handling of CMOS and LDMOS devices • Disassembly and reassembly of the radio • Repair procedures and techniques Preventive Maintenance The radios do not require a scheduled preventive maintenance program; however, periodic visual inspection and cleaning is recommended.
* Page 14: Safe Handling Of Cmos And Ldmos Devices • Wear a conductive wrist strap in series with a 100k resistor to ground. (Replacement wrist straps that connect to the bench top covering are Motorola part number RSX- 4015.) • Do not wear nylon clothing while handling CMOS devices.
* Page 15: Disassembling And Reassembling The Radio - General TORX™ T6 screwdriver If a unit requires more complete testing or service than is customarily performed at the basic level, send this unit to a Motorola Authorized Service Center. See Section 1 for a list of authorized service centers. The following disassembly procedures should be performed only if necessary: •..
*Page 16 Radio Disassembly — Detailed 4. Pry off the volume and channel selector knobs from their shafts using the knob remover/chassis opener tool (Motorola part # 6686533Z01) (Figure 2-2). Figure 2-2. Knob Removal NOTE: Both knobs slide on and off. However, they are supposed to fit very tightly on their shafts.
* Page 17: Dust Cover Disassembly Radio Disassembly — Detailed 2.5.2 Dust Cover Disassembly Gently pry the top of the dust cover away from the body of the radio. (See Figure 2-4.) Rotate the dust cover 90° in a counter clockwise direction to allow the key to be removed.
* Page 18: Ptt Disassembly Radio Disassembly — Detailed 2.5.4 PTT Disassembly 1. If required, the PTT (Figure 2-6) can be disassembled using a small screwdriver, as follows: Insert the tip of a small screwdriver underneath the PTT and unsnap the top tab. Pry the PTT away from the radio housing. Inspect the two hooks.
* Page 19: Radio Reassembly - Detailed Radio Reassembly — Detailed 3. The microphone boot assembly can be unplugged from the main board. If you are replacing the microphone, remove it from the rubber boot. 4. The audio jack shroud can be removed from the main board. 5.
* Page 20: Speaker Reassembly Radio Reassembly — Detailed 3. Press the PTT assembly against the front cover opening (Figure 2-8b). a. Place bottom tab into bottom slot. b. Push down on ribs toward bottom Place top tab into top slot. of radio so hooks do not get crushed. Figure 2-8.
*Page 21 Radio Reassembly — Detailed a. Insert dust cover key into housing at 90° angle. Figure 2-10. Dust Cover Assembly Bend the wires up from the speaker so the wires are positioned toward the top of the radio (Figure 2-11). Figure 2-11. Bend the Wires into an “M”..
*Page 22 2-10 Radio Reassembly — Detailed 2. Slide the volume potentiometer and frequency switch shafts into their respective holes in the front cover. Look through the accessory connector opening to make certain that the wires are not pinched. 3. Push the chassis assembly completely into the top of the front cover (Figure 2-13) until it settles in place. Radio Chassis Figure 2-13.
* Page 23: Mechanical View And Parts List Mechanical View and Parts List 2-11 Mechanical View and Parts List 2.7.1 CP150/CP200 Exploded View and Parts List Figure 2-14. CP150/CP200 Radio Exploded View..
*Page 24 Seal, main O-ring 7586436Z02 Pad, PA interface 0386434Z01 Screws, speaker retainer; 2 used 0786433Z02 Retainer, speaker 5005679X04 Speaker 3586092Z02 Felt, speaker 4586439Z01 PTT, plastic 3886489Z01 PTT, rubber NON-REFERENCED ITEMS 3386488Z01 Nameplate, Motorola 3386409Z01 Nameplate, Radius CP200 3386409Z02 Nameplate, Radius CP150..
* Page 25: Test Equipment, Service Aids, And Service Tools SINAD meter with With RMS audio voltmeter Table 2-2 lists service aids recommended for working on the CP150/CP200 Radio. While all of these items are available from Motorola, most are standard shop equipment items, and any equivalent item capable of the same performance may be substituted for the item listed..
*Page 26 2-14 Test Equipment, Service Aids, and Service Tools Table 2-2 Service Aids (Continued) Motorola Part Description Application AAPMKN4003 Radio-to-Radio Cloning Cable Allows a radio to be duplicated from a master radio by transferring programmed data from the master radio to the other.
*Page 27 Test Equipment, Service Aids, and Service Tools 2-15 Table 2-3 Recommended Service Tools (Continued) Motorola Part Description Application R1319A ChipMaster (110 V) Surface mount removal and assembly of surface mounted integrated circuits and/or rework station R1321A ChipMaster (220 V) shields. Includes 5 nozzles.
*Page 28 2-16 Test Equipment, Service Aids, and Service Tools Programming/Test Cable 25 POSITION 25 POSITION MALE CONNECTOR FEMALE CONNECTOR 36.0” CABLE 36.0” CABLE Figure 2-15. Programming/Test Cable 25 pin Male D Connector Components molded inside 2.5mm stereo and 3.5mm Orange 3.5mm Tip (Speaker +) Blue 3.5mm..
* Page 29: Section 3 Transceiver Performance Testing Section 3 TRANSCEIVER PERFORMANCE TESTING General These radios meet published specifications through their manufacturing process by utilizing high- accuracy laboratory-quality test equipment. The recommended field service equipment approaches the accuracy of the manufacturing equipment with few exceptions. This accuracy must be maintained in compliance with the manufacturer’s recommended calibration schedule.
* Page 30: Rf Test Mode Monitor Vol: 1/4 CW RF Test Mode When the CP150/CP200 radio is operating in its normal environment, the radio’s microcomputer controls the RF channel selection, transmitter key-up, and receiver muting, according to the customer codeplug configuration. However, when the unit is on the bench for testing, alignment, or repair, it must be removed from its normal environment using a special routine, called RF TEST MODE.
*Page 31 RF Test Mode To enter test mode: 1. Turn the radio on. 2. Within ten seconds after the self test is complete (self test tone is heard), press SB2 (Side Button 2 in Figure 3-2) five times in succession. If the self test complete tone is not heard, see Error Codes information in Section 5.
*Page 32 RF Test Mode Table 3-4 Test Frequencies VHF 1 VHF 2 UHF 1 UHF 2 UHF 3 Channel Selector Test Channel (136-162 (146-174 (403-440 (438-470 (465-495 Switch Position MHz) MHz) MHz) MHz) MHz) 1 Low Power TX#1 or #8 136.625 146.625 403.625 438.625..
*Page 33 RF Test Mode Table 3-5 Receiver Performance Checks (Continued) Test Name Communications Analyzer Radio Test Set Comments Noise RF level set to 1mV RF As above PTT to OFF Set volume control to Squelch (center), meter 3.2Vrms Threshold selection to (only radios Audio PA, spkr/ with conven-..
*Page 34 RF Test Mode Table 3-6 Transmitter Performance Checks (Continued) Communications Test Name Radio Test Set Comments Analyzer PL/DPL As above TEST MODE, As above Deviation: ≥ Modulation 4th channel test frequency Test Channel 4 VHF, UHF 500Hz ≤ BW to narrow 1000Hz (25 kHz Ch Sp).
* Page 35: Section 4 Radio Alignment Procedures Section 4 RADIO ALIGNMENT PROCEDURES Introduction This chapter provides an overview of the Commercial Series Customer Programming Software (CPS) and the Global Tuner as designed for use in a Windows® 98/NT4/2000/ME/XP environment. Both cover all the functions of the traditional Radio Service Software (RSS) package. They are both available in the CPS and Global Tuner (CD ROM) Kit (RVN4191).
* Page 36: Radio Tuning Setup Radio Tuning Setup Radio Tuning Setup A Windows 98/NT4/2000/ME/XP PC (personal computer) and Global Tuner are required to tune the radio. To perform the tuning procedures, the radio must be connected to the PC, RIB (Radio Interface Box) and Universal Test Set as shown in Figure 4-2. Refer to online help files for the tuning procedures.
* Page 37: Initial Test Equipment Control Settings Transmitter Alignment Options 4.3.1 Initial Test Equipment Control Settings The initial test equipment control settings are listed in Table 4-1. Table 4-1 Initial Equipment Control Settings Service Monitor Test Set Power Supply Monitor Mode: Power Monitor Speaker set: A Voltage: 13.2 Vdc RF Attenuation: -70 Speaker/load: DC on/standby:..
* Page 38: Modulation Balance Attenuation Transmitter Alignment Options 1. Under Tx Align menu, select Reference Oscillator Warp (Figure 4-3). 2. There is only 1 frequency point shown which is always the last non-0 transmit frequency point, which will normally be F7. 3. Click on the slider thumb and press PTT Toggle to key up the radio at the corresponding fre- quency point.
*Page 39 Transmitter Alignment Options Figure 4-4. Modulation Balance Window Compensation alignment balances the modulation sensitivity of the VCO and reference modulation (synthesizer low frequency port) lines. The compensation algorithm is critical to the operation of signaling schemes that have very low frequency components (Digital Private-Line) and could result in distorted waveforms if improperly adjusted.
* Page 40: Transmit Power Tuning Transmitter Alignment Options 4.4.3 Transmit Power Tuning Note: The maximum available power level given in the table below must not be exceeded. There are separate alignment procedures for High and Low power. Note: When checking the RF power output of the radio with a test set, always use a pad of at least 30 dB attached to the radio end of the RF cable.
*Page 41 Transmitter Alignment Options Table 4-3 Transmit High/Low Power Level RF Band (MHz) Model Number High Power(W) Low Power (W) 4 Channel VHF 136-162 MHz H50JDC9AA1AN 5.2-5.5 1.1-1.3 16 Channel VHF 136-162 MHz H50JDC9AA2AN 5.2-5.5 1.1-1.3 4 Channel VHF 146-174 H50KCC9AA1AN 16 Channel VHF 146-174 H50KCC9AA2AN 4 Channel VHF 146-174..
* Page 42: Vco Attenuation Transmitter Alignment Options 5. Press PTT Toggle again to key up the radio at the selected frequency point. 6. Repeat steps 3-5 for the remaining test frequencies (F2-F7). 7. Press Program to store the softpot values into the radio’s codeplug. 8.
* Page 43: Vco Attenuation 20 Khz Transmitter Alignment Options 4. Record the deviation obtained. 5. Adjust the slider; adjust the spin control or key in softpot values (press ENTER to confirm) for the frequency point until the deviation is within the range specified in 8. 6. Dekey the radio (Press the PTT Toggle button). Choose the next frequency, key up and repeat steps 3 to 6 until all seven tuning points are done.
* Page 44: Dtmf Deviation Tuning 4-10 Transmitter Alignment Options 4.4.5 DTMF Deviation Tuning This tuning option controls the Dual Tone MultiFrequency deviation. Please note that Modulation Balancing and VCO Attenuation have to be performed prior to this tuning operation. Not doing so will result in the wrong deviation value being obtained while tuning the DTMF. Figure 4-7.
* Page 45: Mdc1200 Deviation Tuning (mdc Radios Only) Receiver Tuning 4-11 4.4.6 MDC1200 Deviation Tuning (MDC radios only) This tuning option controls the MDC1200 Signaling deviation. Please note that Modulation Balancing and VCO Attenuation have to be performed prior to this tuning operation. Not doing so will result in the wrong deviation value being obtained while tuning this feature.
* Page 46: Rated Volume Tuning 4-12 Receiver Tuning 4.5.1 Rated Volume Tuning Note: When using test box RLN4460, the received audio output is taken from the AC/DC METER OUT terminals with the METER OUT rotary switch set to RX. The rated audio tuning procedure automatically configures the radio for 25 KHz. This means that a 3 kHz (for 25 kHz channel spacing) deviation must always be used, irrespective of the radio channel bandwidth.
* Page 47: Squelch Tuning Receiver Tuning 4-13 4.5.2 Squelch Tuning Note: 1. Squelch tuning can only be accomplished after reference oscillator warping. 2. When using the test box RLN4460, the received audio output is taken from the AC/ DC METER OUT terminals with the METER OUT rotary switch set to RX. It is recommended that Rated Volume Tuning be performed so the the correct 10 dB SINAD level can be obtained.
* Page 48: Rssi System Level Tuning 4-14 Receiver Tuning 4. Adjust the softpot value by using the slider, keying in the edit box or using the spin controls. Press ENTER to confirm the selection or use the spin controls. Do this until the radio is totally unmuted. Verify the squelch closing by inputting a signal level of 4 dB lower than that of the 10 dB SINAD level.
* Page 49: Rssi Display Tuning Utilities 4-15 4.5.4 RSSI Display Tuning 1. Under the Rx Align menu, select RSSI Display Tuning. 2. Inject an on channel signal to the radio at -47 dBm at the frequency listed. Modulated the signal with a 1 kHz tone at 60% deviation (3 kHz) to verify the radio is receiving the desired frequency. RSSI tuning is only done at 25 kHz channel spacing.
*Page 50 4-16 Radio-to-Radio Cloning
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